DA Johnstone Plant Hire has put the first Hyundai HD130A dozer in the UK to work on a wind farm project in Scotland. The machine joins a range of Hyundai crawler excavators on the Garbet Wind Farm construction site, south-east of Dufftown in Moray. Working for specialist renewable energy contractor AE Yates Civil Engineering, the project will construct seven 200m high Nordex wind turbines for client Energiekontor UK, producing an installed capacity of up to 46.2MW of energy.
Work on the the project, which sits on a remote hillside site between Inverness and Aberdeen, commenced in September and is expected to be completed by late 2026. The contractor has already built several miles of compacted aggregate access road, to reach the moorland site, creating a compound for workers and equipment, and constructing a base for an on-site concrete batching plant.
As one of Yates’ preferred plant and equipment suppliers, DA Johnstone, based in Morpeth, Northumberland, is no stranger to remote locations. The company has equipment working all over the UK for a range of customers. The business was formed in 1997, by owner David Johnstone, who bought his first backhoe loader at the age of 21. Originally from the island of Benbecula in the Outer Hebrides, Johnstone had been driving machines with his father since childhood.
A second machine joined the fleet, followed by a third. Now DA Johnstone Plant Hire boasts more than 150 pieces of plant, with excavators from 1.5-50 tonnes, dozers, articulated dump trucks, tracked dumpers, telescopic handlers and backhoe loaders, all available for operated or self-drive hire. That fleet includes 14 Hyundai excavators, from the 13-tonne HX130A, through to a 48-tonne HX480A.
“They are a fantastic digger,” said Mr Johnstone. “We have a lot of remote work, where reliability and back-up are essential. The Hyundai machines are really reliable and the support from our dealer is first-class.”
Indeed, DA Johnstone has such a quantity of equipment on the Garbet site, that it has a field service engineer based on the project full time. The Hyundais have all been supplied by Johnstone’s local dealer Taylor & Braithwaite and the proven level of service available was a deciding factor in the purchase.
“We use the Hi-Mate telematic system and Taylor & Braithwaite will call us to flag up a fault code or to problem solve, before it even becomes a problem,” said Johnstone’s Plant Manager Jake Cunningham.
Sean Bargh, AE Yates’ Project Manager on site added: “I can’t speak highly enough of the Hyundais and of Taylor & Braithwaite.”
With other brands of dozer on the fleet already, Johnstone’s decision to go with the new HD130A followed a year-long cross-hire of a similar model, that proved its reliability. Launched at the Bauma exhibition in April, the HD130A is Hyundai’s first dozer in Europe, although the technology has been proven in other markets.
Weighing just over 15-tonnes, the mid-weight HD130A is powered by a 117kW (157hp) Stage V diesel engine, making it one of the most powerful in its class. This drives through a two-speed hydrostatic transmission, delivering up to 22,000kgf of drawbar pull. DA Johnstone has specified the machine in LGP configuration, with wider tracks and a 4.18m3 six-way angle-tilt blade. The dozer is also equipped with a three-tooth ripper at the rear.
Working with a fleet of articulated dump trucks and a soil compaction roller, the dozer will initially be used to create the access road that links the seven wind turbines and the new sub-station that will be built on site. Hyundai crawler excavators remove the top layer of peat and earth, before digging out the sandy lower layers of material, that are being compacted to create the road and turbine location bases. This is then topped with aggregate to provide a solid roadway for the delivery of turbine components.
Each of the wind farm’s turbines will arrive on site on up to 12 road haulage trucks, before being assembled in-situ. AE Yates is preparing the seven installation sites, with each base taking up to 70 tonnes of reinforcing steel, set in around 600m3 of concrete. The installations are surrounded by land drainage and there are ducts within the structure to accommodate the cables that will transmit electricity. These cables will be installed once the turbines are in position. The planning proposal for the project will see the turbines in operation for 35 years, after which they will be removed and the site restored.
DA Johnstone has GPS machine control on a number of its excavators and dozers, though the technology is not required at the Garbet site. The company does however make use of the machines’ standard telematic technology, for preventative maintenance, but also to provide clients with fuel consumption and operating data. This can be used for carbon reporting, which is increasingly common for the firm’s client base.
Though not on a fixed replacement schedule, the company tends to change its equipment every three to four years, depending on operating hours and condition. Here too the Hyundai machines are proving to be more than competitive. “The Hyundais really have good resale values,” said Mr Johnstone.
As Autumn progresses in the Highlands, the construction team on site at Garbet will be pushing ahead with a schedule that requires maximum machine uptime. For DA Johnstone, reliable machinery and a dealer that goes the extra mile to keep that equipment working will be essential to meet the clients requirements.
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IRVING, Texas, Oct. 31, 2023 – Caterpillar (NYSE: CAT) and Freeport-McMoRan (FCX) announce that the two companies are collaborating to convert the mining company’s fleet of 33 Cat® 793 haul trucks at its Bagdad mine in Arizona to an autonomous haulage system (AHS) using Cat MineStar™ Command for hauling.
“We look forward to partnering with Caterpillar to become the first U.S. copper mine to implement a fully autonomous haulage system and are excited about the numerous benefits it will bring to our Bagdad operation and employees,” said Kathleen Quirk, President, Freeport-McMoRan. “The three-year conversion project is expected to improve safety, optimize our fleet, reduce GHG emissions through reduced idle time and position us to capitalize on future technological advancements in electrification.”
Celebrating the 10th anniversary of Command for hauling, Caterpillar has more than 620 autonomous trucks operating with 15 customers on three continents. While operating autonomously, these trucks have hauled more than 6.3 billion tonnes (6.9 billion tons) of material and traveled more than 230 million km (143 million mi) without causing any reported injuries.
“We are pleased to collaborate with FCX as they transition to fully autonomous haulage at Bagdad,” said Denise Johnson, group president of Caterpillar Resource Industries. “The Cat 793 haul truck remains Caterpillar’s most popular autonomous truck model and is well proven to enhance safety, increase productivity, and reduce idle time across multiple operations, including copper mines. Additionally, Caterpillar continues to work with Freeport, and other mining companies, to introduce new electrification technologies supporting their sustainability objectives.”
Located approximately 100 mi (161 km) northwest of Phoenix, Ariz., the Bagdad mine is a porphyry copper deposit containing both sulfide and oxide mineralization. It consists of a near 85,000 ton-per-day (77,000 tonne-per-day) concentrator that produces copper and molybdenum concentrate and a solution extraction/electrowinning (SX/EW) plant that produces 9 million lb (4,1 million kg) of copper cathode per year. It is one of the oldest, continuously operating SX/EW plants in the world.
More details on Cat MineStar Command for hauling can be found by contacting a Cat dealer or visiting https://www.cat.com/.
About Caterpillar
With 2022 sales and revenues of $59.4 billion, Caterpillar Inc. is the world’s leading manufacturer of construction and mining equipment, off-highway diesel and natural gas engines, industrial gas turbines and diesel-electric locomotives. For nearly 100 years, we’ve been helping customers build a better, more sustainable world and are committed and contributing to a reduced-carbon future. Our innovative products and services, backed by our global dealer network, provide exceptional value that helps customers succeed. Caterpillar does business on every continent, principally operating through three primary segments – Construction Industries, Resource Industries and Energy & Transportation – and providing financing and related services through our Financial Products segment. Visit us at caterpillar.com or join the conversation on our social media channels at caterpillar.com/en/news/social-media.html.
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